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Basic Fastener Terminology
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T = K x D x W
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Assembly Torque (in-lb) - relates assembly torque to clamp
load where:K = torque coefficient (0.15 for clean & oiled
threads but can range between .05 and 0.35 based on thread material
and condition)D = nominal bolt diameter (in)W = target bolt tension
or induced bolt clamp load The range is calculated as plus or
minus 20% of the range midpoint. The range midpoint is calculated
as 75% of the tensile strength (proof load) times the tensile
stress area (thread engagement) in square inches.
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Bearing Surface: Supporting or locating surface of a fastener
which seats against the part it is fastening
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Body: (also known as Grip) The unthreaded portion
of the shank
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Bolt: An externally threaded fastener which requires a
nut to secure fastened joint
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Case Hardened: Heat treated fastener in which the surface
is harder than the core.
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Chamfer: A beveled edge on a fastener. The chamfer angle
is measured from the normal to the axis of the fastener.
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Clamp Load: The total load across the joint interface
in service. This may vary during service life.
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Cracks: A clean, crystalline fracture which passes through
or across the grain boundaries without inclusion of foreign elements.
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Elongation: The stretching of a fastener along its axis.
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Fatigue strength: The ability of a fastener to resist
fracture when subjected to cyclic variations in stress.
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Fillet: Concave junction at two intersecting surfaces
of a fastener.
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Fit: The resulting range of tightness which may occur
due to the application of tolerances and allowances in the mating
joint members.
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Flank Angle: see Thread Profile
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Induction Hardened: A heat-treated fastener that has undergone
a selective hardening process, using induction coils, to further
strengthen a part of the fastener
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Lead Thread: The thread length from where it starts to
where it becomes full-sized. This distance is usually one-half
the fastener diameter.
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Length of Engagement: The length of full-sized fastener
threads that engage in the nut material. The length of the lead
thread is not counted in the length of engagement, since its reduced
size minimizes any performance benefits. The length of engagement
is usually expressed in relationship to the nominal diameter of
the screw (e.g. 2 to 2-1/2 diameters of engagement).
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Load Flank: The top portion of each thread which applies
the preload or load pressure to the mating threads.
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Major Diameter: For an external thread, it is the thread's
outside or largest diameter.
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Minor Diameter: For an external thread, it is the thread's
inside or smallest diameter.
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Nominal Diameter: The major diameter of a screw, or, in
tri-round fasteners, the "C" dimension.
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Pitch Cylinder: A volume parallel to the fastener axis
whose diameter is equidistant between the major and minor diameters
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Pitch Diameter: On straight threads, the diameter of the
pitch cylinder.
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Preload: The initial load put on a fastener once assembly
is complete.
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Proof Load: Quality control check to verify that the yield
point is above a specified load.
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Radial Stress: Forces that propagate from the fastener
towards the outside diameter of the joint.
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Rockwell Hardness Test: Test designed to measure the hardness
of the fastener, based on an alphabetical-numerical scale. The
higher the number, the harder the fastener. Rockwell tests are
utilized to test for decarburization and carburization and to
determine the amount of resistance to permanent deformation during
the testing procedure. They also assure that heat treating was
performed to specification. ASTM standards require socket screw
products meet specific Rockwell Hardness Standards. Socket screws
are typically in the "C" scale, which is the hardest
Rockwell designation, but the scale designation is dependent on
the size of the socket screw.
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Root: The base of the V thread. This is the weakest point
on a fastener because it has the smallest cross sectional area.
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Runout Threads: The thread section that is between the
last scratch of thread and the fillet or body.
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Screw: An externally threaded fastener which does not
require a nut to secure the fastened joint.
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Seams: A narrow, non-crystalline discontinuity, which
is usually inherent in the raw material. Seams are usually straight
or smooth-curved line discontinuities running parallel to the
product axis.
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Shank: That portion of a headed fastener that lies between
the head and the point.
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Shear: Force that tends to divide an object along a plane
parallel to the opposing stresses.
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Shear Strength: Resistance to transverse loading. Transverse
loads should only be applied to a dowel pin or to the unthreaded
section of a screw; otherwise, deformation will occur. Shear strength
is measured in terms of pounds or kilonewtons.
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Socket Depth: Distance measured parallel to fastener axis
from the top of the head to the extreme end of the recess
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Tensile Strength: The amount of load a fastener can withstand
without failure. Expressed in pounds per square inch or megapascals
(MPa).
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Tensile Stress Area: Selected area or areas used to calculate
the tensile strength of an externally threaded fastener, so the
fastener strength is consistent with the material strength. It
corrects for the notch and helix effect of the threads and is
a function of the pitch and minor diameters.
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Thread Engagement: The amount of thread tooth that is
filled by the application material. This measurement is usually
expressed as a percentage and is used to determine optimal hole
size.
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Thread Profile: The angle between the flank of the thread
and a line perpendicular to the axis.
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Through Hardened: Heat treated fastener with uniform hardness
from the surface to the core.
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Torsion: Twisting force applied to a fastener
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Yield Strength: Measures the resistance of material to
plastic deformation. When a fastener is stretched, yield strength
is the point where the fastener will not return to its original
length following testing. It is measured in terms of pounds per
square inch (psi) or megapascals (MPa). Yield strength is often
determined by the offset method illustrated to the left.
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